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Stone Multi Wire Saw

Products Description HLMW series Multi Wire Saw for granite cutting is a technology developed for the enhancement of productivity in the granite gangsaw industry, with saving on the cost of raw material sawn to the tune of 3% on an average of a granite block sawn. It cut the granite block with a...
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Product Introduction

1 Hi,I am Angela to serve you.Please click here to chat with me via Whatsapp +8618206025132.Tks

Official contact:
Angela Chen
FUJIAN PROVINCE HUALONG MACHINERY CO.,LTD.
Add: Huangshi Industrial Zone, Putian city, Fujian, China 351144
Tel/Wechat/Skype: +86 18206025552
Whatsapp:+86 18206025132
Email: Angela@hualongm.com

 

Products Description

HLMW series Multi Wire Saw for granite cutting is a technology developed for the enhancement of productivity in the granite gangsaw industry, with saving on the cost of raw material sawn to the tune of 3% on an average of a granite block sawn.

 

It cut the granite block with a number of diamond wires. The diamond wire is a cable with a diameter of 6.3-7.2 mm and on its surface are threaded diamond-impregnated beads. The diamond beads serve as an abrasive and are cooled and cleaned by water jets, the wasted material is also eliminated by the water.

The Multi Wire Saw enables better surface finish on the slab sawn & the biggest advantage is the low sawing cost. Further, there is an excellent cutting quality with accuracy and smooth cutting with low noise. There is also a good amount of saving on the power & water consumption.

 

The machine abandoned the traditional linear roller system, and fully adopted the precision linear slide to ensure the stable operation of the column linear slide during the processing. The adoption of the international new digital control technology has ensured the smooth operation of the machine. And the independent development tensioning system, PLC digital control system and modular combination of each part makes the machine has the advantages of simple structure, convenient operation, less occupied area, high efficiency, clean and environment protection. The machine is mainly used for granite, marble and artificial stone slabs' processing. It is the recommended alternative equipment for gang saw machine. And due to a variety of specifications are available which will provide the possibility for the stone enterprises to process the large stone slabs and broaden the scope of application of the multi-wires saw machine. This machine consists of the following main components: driving system, tensioning system, trolley moving system, speed and pressure regulator system, sprinkler system, lubricating system, etc.

 

 

The machine is mainly used for granite, marble and the artificial stone slabs' processing.
It is the recommended alternative equipment for gang saw machine. And due to a variety of specifications are available which will provide the possibility for the stone enterprises to process the large stone slabs and broaden the scope of application of the multi-wire saw machine.
This machine consists of the following main components: driving system, tensioning system, lifting system, trolley moving system, speed and pressure regulator system, sprinkler system, lubricating system, etc.

 

 

Multi Wire Saw 1

 

See More Details In This Video

 

Main Features

* Sturdy construction

* Easy cutting
* Corrosion-resistance

* Quick and precise cutting

* Available for different size cutting of slab

* Perfect surface of the slabs

* Relaible and with minimal operating costs

* Less water consumption and low cutting noise

Requirements:
* Square block
* Gang saw size block properly cemented on trolley
* Availability of water as the coolant.

 

Main Components Of The Multiwire Machine HLMW Series:

* Driving system,

* Tensioning system,

* Trolley moving system,

* Speed and pressure regulator system,

* Sprinkler system,

* Lubricating system

 

TECHNICAL DATA

Model No.

HLMW-21U

HLMW-36U

HLMW-42U

HLMW-58U

HLMW-72U

Max. Number of Wire (pcs)

21

36

42

58

72

Length of Wire (m)

23

23

23

23

23

Diameter of Wire (mm)

6.3/7.2

6.3/7.2

6.3/7.2

6.3/7.2

6.3/7.2

Slab Thickness (mm)

20/30

20/30

20/30

20/30

20/30

Max. Cutting Length (mm)

3200

3200

3200

3200

3200

Max. Cutting Height (mm)

2000

2000

2000

2000

2000

Max. Wire Tension (kgs)

200/250

200/250

200/250

200/250

200/250

Wire Speed (m/s)

0-35

0-35

0-35

0-35

0-35

Main Motor (kw)

95

132

160

250

280

Water Consumption (L/min)

500

800

1000

1800

2300

Machine Length (mm)

11000

11800

11800

11800

11800

Machine Height (mm)

5900

5900

5900

5900

5900

Gross weight (kg)

30000

35000

45000

50000

65000

 

 

 

 

 

606x282

 

Super stable structure of HUALONG multi wire saw same as Italy Pedrini

The driving wheel adopts a large φ2200mm flywheel drum. The surface of the wheel is inlaid with a wear-resistant polyurethane rubber liner (dovetail groove) which is customized by our company. This is convenient for users to replace and maintain. So it reduces the maintenance cost.

 

 

Supported On 2 Columns

Strongly fixed to foundations and one connecting "W" structure, that have been built with wide closed section in large thickness normalized steelwork. All the structural parts have undergone structural checks in accordance with FEM (Finite Elements Methods).The columns and the upper transversal beam compose a strong frame. which firmly mounts the machine to the foundations. The liner slide block which mounted on the columns ensures the up and down movement devices moving vertically steadily.

 

image

 

 

Driving Wheel

 

The driving wheel adopts a large diameter 2.2m flywheel drum. The surface of the driving wheel is inlaid with a wear-resistant polyurethane rubber liner (dovetail groove) which is customized by our company. This is convenient for users to replace and maintain, and it reduces the maintenance cost.

image

 

image

 

Wire Tensioning Group

1.The tension wheel is made of high-strength aluminum alloy with special sealing structure. It is stable and durable, and has a long operating life.

2. The two-level independent hydraulic tensioning system ensures that the tension of each diamond wire saw is consistent.

image

 

Wire-Guide Rollers

The patented dovetail strip-shaped inlaid liner strip is installed on the

guide wheel, which is convenient for replacement and maintenance, and

improves the linear cutting efficiency of the diamond wire saw.

 

image

 

Lifting Mechanism

The up and down movement mechanism of the machine is supported by stable columns. The high-precision screw rod and linear slide rail mounted in the columns ensure the vertical movement of the equipment more accurate and reliable.

 

image

 

 

Block Carrier Trolley

We provide two different size block carrier trolleys for users.Coordinated with the ground rails system, it enables to transfer the blocks transversally. longitudinally, externally and internally. This is convenient for transferring operations

Block Cutting 4

 

Sprinkler Rack

This machine is equipped with upper inverted water spraying system and left-right spraying systems, which helps for cooling and washing the diamond wire saws. This ensures the diamond wire saw is always in wet and clean working state.

image

Guide Wheel

 

Control Cabinet

The split-type electric control cabinets are designed according to control functions scientifially. Among them, the main control cabinet is for controlling the main motor driving, diamond wire saw cutting speed adjusting, ete... This design makes the operation more easily.

Control Cabinet

 

Multi Wires Cutting With High Efficiency

_20220718155640

image

Machine Workshop

Multi Wire Saw 14

Block Cutting 3

 

As the technological advancements continue to take over the world, the stone processing industry is not left behind. One of the major advents of modern technology in stone processing is the stone multi wire saw machine. This machine has revolutionized the way in which the stone industry functions, providing more efficient and effective solutions for cutting and processing stones.

 

The stone multi wire saw machine is a state-of-the-art device that utilizes a series of wires to cut through stones. Unlike traditional saws, this machine is equipped with multiple wires that work simultaneously to cut through a large number of stones at once. As a result, the process is more efficient, faster, and produces higher-quality cuts.

 

The benefits of using a stone multi wire saw machine are numerous. First, it increases productivity and efficiency, reducing the time required to complete tasks and increasing output. Second, it provides better accuracy and precision, resulting in higher quality cuts with fewer errors. Lastly, it helps to reduce labor costs, as fewer workers are required to operate the machine.

 

Moreover, the use of this machine is also environmentally friendly. It produces less waste than traditional methods of stone cutting, reducing the environmental impact. The machine is also designed to be energy efficient, consuming less power and reducing carbon footprints.

 

In conclusion, the stone multi wire saw machine is a revolutionary device that has transformed the stone industry. It provides a more efficient, precise, and eco-friendly solution to cutting and processing stones, which benefits both industry players and the environment. The future of stone processing looks brighter than ever, thanks to this incredible piece of technology.

 

Customer's spot

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